Superior Quality Bathroom Pods

Our business and focus are on building bathrooms therefore, customers benefit from our complete attention to that one room, the bathroom. With 20,000+ bathrooms installed to date, we consistently strive for continuous improvement and work hard to ensure each project benefits from our experience and lessons learned. Our dedicated manufacturing facility allows us to deliver the superior quality our customers demand. The Oldcastle Modular factory employs lean manufacturing technology, another reason the bathrooms roll off the assembly line superior to those built in the field or in a temporary facility set up adjacent to the project site.

Reasons Oldcastle Modular pods are superior quality bathrooms:

  • Automation of key steps drives dimensional accuracy
  • Quality control at every station including incoming raw material inspection
  • Final 120-point quality assurance inspection including root cause analysis of defects
  • Controlled, well-lit work environment
  • Integrated CAD / CAM system drives BIM model straight into production
  • Stable, permanent employees cross-trained in multiple functions

Sustainability & Lean Methods

  • 50% more efficient than site built in terms of resources
  • Can contribute to LEED points
  • Line balancing by job to optimize flow
  • Continuous improvement to process
  • 5S factory, kaizens and poke-yoke utilized to eliminate waste & mistakes
  • Materials are readily available to be utilized JIT (Just-In-Time)